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機(jī)器人柔性打磨系統(tǒng)

@機(jī)器人柔性打磨系統(tǒng)

Robotic flexible polishing/sanding system


簡(jiǎn)介:打磨系統(tǒng)采用自適應(yīng)接觸力控制方式,運(yùn)用優(yōu)化控制算法來(lái)驅(qū)動(dòng)磨頭運(yùn)動(dòng),柔

性工件易損自動(dòng)補(bǔ)償,利用激光傳感器識(shí)別來(lái)料焊縫高度,實(shí)現(xiàn)打磨均勻、可控,安

全性好,投資回報(bào)率快。

Introduction: The polishing/sanding system adopts the adaptive contact force control method, uses the

optimized control algorithm to drive the polishing/sanding head movement, automatic compensation

system could protect softworkpiece from damage, and the laser sensor is used to identify the welding seam

height, so that the polishing/sanding is uniform, controllable and safe. The return on investment is fast.


解決問(wèn)題:傳統(tǒng)的人工打磨生產(chǎn)線效率低,打磨質(zhì)量與工人手法密切相連,產(chǎn)品打磨效果一致性差,現(xiàn)場(chǎng)粉塵大,危害工人身體健康。

Solved problems: The traditional manual polishing/sanding is inefficient; the quality is closely related to

Ithe worker's practices, poor consistency of product sanding/polishing results, and dusty environment.


技術(shù)創(chuàng)新:

1、自適應(yīng)接觸力控制方式,運(yùn)用“優(yōu)化控制算法"優(yōu)化打磨軌跡,并驅(qū)動(dòng)磨頭運(yùn)動(dòng),保證打磨拋光效果一致性,避免打穿或者打磨不到位;

2、用視覺(jué)系統(tǒng),激光傳感器,識(shí)別來(lái)料異常,精準(zhǔn)引導(dǎo)定位打磨區(qū)域3、實(shí)時(shí)檢測(cè)磨輪、拋光輪磨損情況,實(shí)現(xiàn)自動(dòng)補(bǔ)償。

Technological innovation:

1.The adaptive contact force control method uses the "optimized control algorithm" to optimize the

sanding/polishing track and drive the sanding/polishing head movement so that to ensure the consistency

of polishing/sanding results and avoid penetrating or sanding less;

2.Use the vision system, laser sensor to identify abnormal materials and accurately guide and locate the

sanding/polishing area;

3.Real-time detection of sanding wheel, polishing wheel to achieve automatic compensation.

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